JCpS-1000 Conductivity Sensor

Simultaneously monitors conductivity and temperature

Truly achieves pS-level conductivity detection

Detects quality degradation in lubricants, such as acidification and oxidation

Sensitivity 80 times higher than comparable products

Features a display screen for convenient on-site inspections

Product Features

Wide range of applications; suitable for all types of fire-resistant oils, lubricating oils, hydraulic oils, and more

Simultaneous measurement of multiple frequencies and parameters to promptly detect contamination and aging in fire-resistant oils, helping users optimize oil change intervals

Big data oil analysis algorithms to help customers solve diagnostic challenges

24/7 uninterrupted monitoring for timely feedback on oil condition

High compatibility; supports CAN-J1939 and RS485-Modbus RTU

No moving parts, ensuring robust durability

Compact and lightweight, facilitating easy installation

Product Overview

The JCpS-1000 Oil Conductivity Sensor is designed for real-time, online monitoring of the conductivity of fire-resistant oils, lubricating oils, and other fluids. Conductivity serves as an indicator of the oil’s health. Continuous monitoring of oil condition enhances condition-based maintenance efficiency, optimizes oil change intervals, and reduces reliance on offline analysis.

The JCpS-1000 conductivity sensor utilizes electrochemical impedance spectroscopy (EIS) technology to measure the impedance spectrum of the oil, thereby determining its health status. The impedance spectrum can detect multiple parameters, enabling the assessment of lubricant additive depletion, monitoring of oil aging, and identification of oil contamination.

The JCPs-1000 helps users improve the health management of their equipment assets. By leveraging real-time monitoring results to inform maintenance decisions, it prevents abnormal wear and corrosion caused by oil aging and contamination.

Application Areas

Fire-resistant oils, lubricants, and other oils serve as the “lifeblood” of major equipment. Lubricant failure directly leads to abnormal wear of mechanical structures and critical functional components, and is the primary cause of large-scale equipment failures and serious accidents. The JCpS-1000 provides 24/7 uninterrupted monitoring of the aging and contamination levels of oil in the oil circuit, providing real-time feedback on the oil’s condition. It helps users prevent or mitigate equipment failures caused by lubricant failure.

The JCPs-1000 is widely applicable across industries such as power generation, mining, cement, shipping, defense, industrial manufacturing, papermaking, petrochemicals, transportation, metallurgy, aviation, oil fields, and ports. Specific applications include wind turbine gearboxes, aircraft/helicopter gearboxes, hydraulic transmission systems, machining centers, steam turbines, gearboxes, electric vehicle motor cooling systems, and gasoline/diesel engines.

Technical Specifications

Online Monitoring System

Media: Fire-resistant oil, hydraulic oil, lubricating oil, kerosene, fuel oil, etc.

Testing Conditions: Static, Dynamic

Test Parameters: Conductivity, Dielectric Constant, Temperature

Conductivity Range: 100–200,000 pS/m

Sensitivity: 1 pS/m

Accuracy: ±5 pS/m

Resistivity Range: 10⁹–10¹² Ω·cm

Specific Value: 10⁹–10¹² Ω·cm

Mechanical Interface: G1, customizable bypass mode

Protection Rating: IP68

Flow Rate: Independent of flow rate

Viscosity: Independent of viscosity

Ambient Temperature: -40°C to 85°C

Fluid Temperature: -40°C to 105°C

Operating Pressure: 10 MPa

Communication Protocol: CAN-J1939/RS485-Modbus RTU

Weight: 100 g

Power Supply: 10–30 VDC, 0.4 W

Wiring Definitions:

Dimensions: